Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

T-8A and T-9A cavities, weatherized coil seal kit

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Technical Features [ + ]

This weatherization kit is used in conjunction with a weatherized coil and a modified cavity (see below). The coil is not included in the kit and must be purchased separately. Weatherization kits are cartridge model code dependent. This kit is intended for new installations only and is not suitable for retrofitting existing equipment, or for standard Sun bodies. A selection of special line mount bodies for use in weatherized assemblies are available.

Technical Data [ + ]

Seal Material	VitonViton
Valve Hex Size	7/8 in.22,2 mm
Valve Installation Torque	25 - 30 lbf ft35 - 40 Nm

Related Information [ + ]

Used With [ + ]

What models can this kit be used with?

DAAL
2-way, solenoid-operated directional spool valve - pilot capacity
DAALS
2-way, soft shift, solenoid-operated directional spool valve - pilot capacity
DBAL
3-way, solenoid-operated directional spool valve - pilot capacity
DBALS
3-way, soft shift, solenoid-operated directional spool valve - pilot capacity

Notes [ + ]

Machine cavity spotface as shown in the Related Information section. Proper locating shoulder depth from bottom of spotface MUST be maintained. (When using Sun manifolds designed for weatherized assemblies, this step can be skipped.)
Remove existing coil nut and o-ring from cartridge and discard or save for other use.
Install cartridge into manifold to specified torque.
Install spacer, coil, and associated o-rings in order shown. Torque coil nut to 30-35 in-lbs.

Additional Resources [ + ]

Technical Information

Sun's Floating Style Screw-In Cartridge (1.06 MB)

991058 | Accessories » Coil Seal Kits | Sun Hydraulics

Assembly Build Process

Assembly Build Process

T-8A and T-9A cavities, weatherized coil seal kit

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